SOLUTIONS FOR

Digital
Manufacturing

01

Injection Molding

Injection molding is one of the top applications for Axtra3D customers – and with good reason. The entire process, from mold insert design to injection molded part, can take place in a single shift with help from the Lumia.X1. Our Hi-Speed SLA and TruLayer technology delivers precise parts with under 20um surface smoothness, and when combined with a ceramic filled resin (like Ultracur3D® RG 3280), the result is a mold that you can use right in your injection molding machine after post processing, no tooling required. Depending on what type of plastic injected, these molds can take up to 3,000 shots, making them ideal for prototyping or short run manufacturing. 

Metrics for BD molds:

2

Parts / Platform

54 min

Time / Platform

435 g

Weight / Set

$95.62

Cost / Set

50 um

Layer Thickness

Ultracur3D®
RG 3280

Material

Time from CAD to injection-ready mold

8 h

Durable for Real Injection

Handles 300–3,000+ cycles with materials like PC, PP, TPE, and TPU

Rapid Tooling

Produce mold inserts and injected parts in one workday.

Enables Iteration

Affordable, fast iterations unlock greater design freedom.

02

Low Pressure Molding

Highly viscous, rubber-like materials aren’t suited for injection molding and require low pressure molding techniques. The Lumia X1 delivers the speed, accuracy, and scale needed to produce high-quality, cost-effective molds printing up to 19” (499mm) with up to 20X the throughput of conventional SLA.

Metrics for Shoe Mold:

2

Parts / Platform

33 hrs 40 min

Time / Platform

4006 g

Weight / Set

$640

Cost / Set

100 um

Layer Thickness

Ultracur3D®
RG 1100

Material

Time from CAD to injection-ready mold

8 h

High-Performance Mold Material

116°C heat deflection temperature, excellent chemical resistance, low water absorption, and injection molding-grade stiffness.

Cost-Effective & Agile

Eliminated traditional tooling costs, allowing quick design changes, lower cost per iteration, efficient low-volume production.

Precision and Consistency

Consistent layer formation and exceptional fidelity, even for large detailed molds.

03

HT Micro Molding

Industries like automotive and aerospace demand small, intricate molds that can endure extreme thermal stress. The Lumia X1, paired with Figure 4® HI TEMP 300-AMB, enables fast, precise production of low-pressure micro molds ideal for applications requiring both fine detail and high heat resistance.

Metrics for MicroMolds:

2

Sets / Platform

3.2 min

Time / Platform

5.2 g

Weight / Set

$4.04

Cost / Set

50 um

Layer Thickness

Figure 4®
HI TEMP 300-AMB

Material

Time from CAD to injection-ready mold

8 h

Precision for Complex, Small Parts

Perfect for molds within a 4” x 4” x 4” (100mm) envelope. Ensures excellent feature fidelity for small, detailed parts.

Flexible Mold Use

Molds can be used with or without ejector pins, streamlining the part removal process and increasing versatility in application.

Durable and Rigid Material Properties

Offers the structural integrity needed for repeated use in low-pressure molding environments.

04

Connectors

The Lumia X1 is revolutionizing the production of electronic connectors with ultra-fast throughput (60 parts in under 3 hours), high accuracy, and exceptional repeatability. Its advanced capabilities address key industry challenges delivering crisp edges, consistent hole diameters, and fire retardant performance ideal for demanding electronic applications.

Metrics for Connectors:

60

Parts / Platform

2.2 min

Time / Platform

4 g

Weight / Set

$0.70

Cost / Set

100 um

Layer Thickness

Ultracur3D®
ST45 B

Material

Time from CAD to injection-ready mold

8 h

Material Flexibility for Performance

Supports a range of high-performance materials critical for reliable connector function.

Consistent Accuracy and Repeatability

Actively maintains uniform resin thickness across the build platform, ensuring every connector is built with exact precision.

Superior Surface Quality

Produces parts with crisp edges, smooth surfaces, and exact hole dimensions, directly off the printer. Ensures vertical accuracy and consistent layer alignment.

05

ESD

Axtra3D offers Loctite 3D IND3380, a high-performance material specially  engineered for electrostatic dissipative (ESD) properties. The Lumia X1 with Hi-Speed SLA technology allows for the efficient production of part that meet critical ESD requirements. Perfect for sensitive electronic components, the material provides superior resistance to static electricity, ensuring safe handling of electronics and improving product longevity.

Metrics for ESD Part:

1

Parts / Platform

1 min

Time / Part

136 g

Weight / Set

$31.38

Cost / Set

100 um

Layer Thickness

Loctite
IND3380 - ESD

Material

Time from CAD to injection-ready mold

8 h

Reliable ESD Protection

Offers excellent ESD properties, safeguarding sensitive electronic components from potential damage.

Precision and Accuracy

Produce high-resolution, complex geometries with ±20-micron accuracy and fine detail, reducing the need for rework and ensuring the integrity of the final part.

Enhanced Durability

Ensures long-lasting, functional parts that stand up to the rigors of industrial use.

06

FR

Axtra3D offers Arkema N3D-FR512, a cutting-edge fire-retardant material that meets the highest safety standards for industrial applications. The Lumia X1, equipped with Hi-Speed SLA technology, allows for the rapid production of fire-retardant parts that offer high durability, structural integrity, and fire resistance, ideal for industries requiring stringent safety measures.

Metrics for FR Connectors:

70

Parts / Platform

3 min

Time / Part

4 g

Weight / Set

1.20

Cost / Set

100 um

Layer Thickness

N3D-FR512

Material

Time from CAD to injection-ready mold

8 h

Certified Fire Resistance

UL94 V-0 certified, ensuring parts are flame retardant and meet critical fire safety standards.

Precision and Detail

Achieve fine feature resolution and high surface quality, with parts featuring a high degree of accuracy and minimal post-processing.

Fast, Reliable Production

Produce fire-resistant components quickly, reducing lead times for rapid prototyping and small-scale production.